Advanced Metal Forming

Housings

By integrating critical manufacturing processes in-house, we produce high-performance housings that improve motor range, durability, and overall system efficiency across industries.

Welded Clutch Assemblies
Our Welded Clutch Assemblies are designed to support advanced clutch systems across various applications and industries. With dimensions of Ø320mm x 150mm*, these assemblies are optimized for high performance through robust manufacturing and assembly processes.

Key Features:

  • Precision Manufacturing: Machined to 0.03mm* and stamped to 0.15mm* tolerances for a tight, reliable fit.
  • Material Versatility: Manufactured using high-strength, low-alloy (HSLA) steel, aluminum, stainless steel, and aluminized stainless steel – ensuring strength, durability, and lightweight performance while meeting customer specifications.
  • Advanced Assembly Techniques: Includes laser welding, press and slip fit welding, leak testing, balancing, automated deburring, and secondary processing as required.
  • Stamping Capabilities: Eliminates the need for machining while maintaining tight tolerances.

Advantages:

  • Vertical Integration: Complete in-house process control, including stamping, flow forming, grob forming, machining, and balancing, ensuring seamless production.
  • Optimized Design: Tailored to customer applications, leveraging the best combination of processes for superior results.
  • Material Expertise: Laser welding capabilities enable the integration of steel and aluminum, combining strength and weight reduction.
  • End-to-End Design Support: Expertise in design for manufacturability, guiding customers from concept to production.

 

Riveted and Rivetless Assemblies
Our Riveted and Rivetless Assemblies offer cutting-edge solutions for powertrain, clutch, suspension, and BIW (body-in-white) applications.

Our rivetless design reduces potential failure points, improves load distribution, and delivers a lighter, more efficient alternative to standard assembly methods. By utilizing advanced welding techniques, we eliminate the need for traditional rivets, creating stronger, more seamless connections that enhance structural integrity and long-term reliability.

Key Features:

  • Innovative Welding Technology: Patented aluminum-steel welding processes ensure strong, lightweight assemblies ideal for high-performance powertrain applications.
  • Streamlined Design: Rivetless construction enhances structural integrity, reduces weight, and simplifies assembly processes.

Advantages:

  • Patent-Protected Expertise: Our proprietary welding techniques provide a superior alternative to conventional joining methods.
  • Lightweight Construction: Reduces overall mass, improving fuel efficiency and system performance.

 

*Product specifications reflect a subset of our capabilities.

Advanced Metal Forming
Capabilities

Specializing in cutting-edge processes like flow forming, in-die spline forming, grob forming, laser welding and stampings, our advanced metal forming expertise enables us to produce highly complex components and assemblies that meet the demands of next-generation powertrain hybrid and EV architectures for automotive, off-highway, and industrial applications.

Our innovative solutions are designed to improve performance and manufacturability, reduce weight and enhance durability through the use of production methods that allow for customized solutions.

Contact us to discover why Amsted Automotive is the market leader in Advanced Metal Forming.

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